Thermocouple sensors are typically made of high-temperature, corrosion-resistant materials (such as armored casings, ceramics), offering strong durability. They can withstand extreme environments, including high temperatures, high pressures, and corrosive atmospheres.They are well-suited for harsh industrial environments like metallurgy, power generation, petrochemical, and aerospace industries.
| Probe Shape |
Straight type, Bullet type, Cylinder type, Surface mounting type, Screw type, Ring lug type,
Flanged type, Thread type(M6, M8, M10, M12, M14, 1/2NPT, G1/2, 3/8NPT), Handheld probe, etc |
| Probe Materials |
Nickel-clad copper probe, Stainless steel probe, Aluminum probe, Plastic (ABS/PVC/TPE) probe, Brass probe, Ceramic probe, etc |
| Cable |
TPE cable, PTFE cable, PU cable, Fiberglass cable, Enameled cable, Mica cable,
Stainless braided cable, etc |
| Connector |
JST, Molex, Aviation plug, Fork terminal, Ferrule, Ring lug, Waterproof plug, Miniature thermocouple connector, etc
|
Fast Response Time
Thermocouple sensors have a very fast response time, allowing them to quickly react to temperature changes. This makes them ideal for applications that require rapid temperature feedback, such as process control, chemical reaction monitoring, and more.
Due to their simple structure and lack of moving parts, thermocouples can provide accurate temperature data almost immediately.
Durable and Robust
Thermocouple sensors are typically made of high-temperature, corrosion-resistant materials (such as armored casings, ceramics), offering strong durability. They can withstand extreme environments, including high temperatures, high pressures, and corrosive atmospheres.
They are well-suited for harsh industrial environments like metallurgy, power generation, petrochemical, and aerospace industries.
Variety of Thermocouple Types
There are several types of thermocouples (e.g., K-type, J-type, T-type, E-type), each with different temperature ranges and characteristics. This allows users to select the most suitable type for their specific application.
For example, K-type thermocouples are widely used in common industrial applications and can measure a broad range of temperatures, while T-type thermocouples are suitable for low-temperature measurements.
High Pressure and Interference Resistance
Thermocouple sensors can endure high-pressure environments and are resistant to electromagnetic interference (EMI), making them reliable in electrically noisy environments.
This makes thermocouples especially suitable for complex applications in fields like power generation, energy, petrochemicals, and aerospace.
Company Establishment: Founded in Shunde City and focused on temperature sensor, temperature and humidity sensor manufacturing.
Principle: Quality First, Customer Foremost
2012: Relocated in Shenzhen City
2016: Achieved ISO 9001certifcation, enhancing quality management.
2020: Recognized as a National High-tech Enterprise.
2021: Awarded the "Specialized, Refinement, Characteristic, and Innovation Enterprise" recognition.
2022: Obtained ISO 14001certification, improving environmental management.
Present: Serving over 1,000 global clients and customizing more than 4,000 sensor solutions, with products including NTC, RTD, temperature and humidity sensors, thermocouples, DS18B20 and other digital temperature sensors.
Q1 What is the minimum order quantity (MOQ) for custom temperature sensors?
The minimum order quantity (MOQ) typically depends on the type of sensor and customization requirements. For standard sensors like NTC and PT100, the MOQ is usually around 1000 pcs. For more complex custom sensors, the MOQ may be higher.
Q2 Can custom temperature sensors be adjusted for specific temperature ranges?
Yes, custom temperature sensors can be adjusted to meet your desired temperature range. Common ranges are typically from -20°C to +100°C, but for special requirements, the range can be extended. For example, PT100 and PT1000 sensors can be used for high or low-temperature measurements.
Q3 Can l customize the wiring configuration for the temperature sensor?
Yes, the wiring confguration of the temperature sensor can be customized based on your needs, including the number of wires and the wiring sequence. For example, PT100 sensors can be configured as 2-wire, 3-wire, or 4-wire.
Q4 What is the typical lead time for custom temperature sensors?
The typical lead time for custom temperature sensors is 3-4 weeks, depending on the complexity of the customization, production volume, and whether any specific testing or certifications are required. For 'urgent orders, expedited production can be arranged through discussion.
Q5 Can the accuracy and precision of custom temperature sensors be customized?
Yes, the accuracy and precision of custom temperature sensors can be adjusted according to your requirements. For instance, the precision of NTC thermistors and RTD sensors can be optimized based on material selection and manufacturing processes to meet specific application needs.
Q6 Can the shape and size of the sensor be customized?
Yes, the shape and size of the temperature sensor can be customized to fit your application needs. Different housing materials, shapes, and sizes can be chosen to adapt to various environmental and installation requirements.
Q7 How can l ensure that the custom temperature sensor meets my application requirements?
To ensure that the sensor meets your application requirements, it is recommended to provide detailed technical specifications and environmental conditions, such as temperature range, accuracy, response time, and working conditions (e.g., humidity, pressure). Additionally, you can request a sample for testing and validation.
Q8 How are the materials and durability of the custom temperature sensor ensured?
The materials for custom temperature sensors can be selected based on the specific environmental requirements of the application. For example, sensors can be made with materials like stainless steel, aluminum alloy, or ceramics to ensure long-term stability and durability in environments requiring high-temperature resistance, corrosion resistance, or moisture resistance.
Q9How are the performance and reliability of custom temperature sensors tested and verifed?
Custom temperature sensors are usually subjected to performance tests before delivery, including temperature-resistance characteristic testing,response time testing, and environmental durability testing. If required, specific certification tests or on-site verification can also be conducted to ensure that the sensor will perform reliably in the intended application.
Q10 How is the price of custom temperature sensors calculated?
The price of custom temperature sensors is usually determined by several factors:
.Customization requirements: such as temperature range, precision, and wiring configuration.
·Material selection: The cost of materials can vary greatly between standard and custom materials.
.Packaging process: Different packaging types require different levels of manufacturing complexity. More complex packaging or special dimensions and structures will increase production difficulty and time, thus raising costs.
·Production volume: Larger production volumes typically reduce the unit price of each sensor.
·Lead time: Expedited orders may require faster production, which can increase the cost.
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